Synergistic Effect of Hexagonal Boron Nitride-Coated Separators and Multi-Walled Carbon Nanotube Anodes for Thermally Stable Lithium-Ion Batteries

Abstract

In this work, we report the development of separators coated with hexagonal boron nitride (hBN) to improve the thermal stability of Li-ion batteries (LIBs). Aiming to achieve a synergistic effect of separators and anodes on thermal stability and electrochemical performance, multiwalled carbon nanotubes (MWCNTs) were prepared via plasma-enhanced chemical vapor deposition (PECVD) method and used as potential anode materials for LIBs. The grown MWCNTs were well characterized by using various techniques which confirmed the formation of MWCNTs. The prepared MWCNTs showed a crystalline structure and smooth surface with a diameter of ~9–12 nm and a length of ~10 μm, respectively. Raman spectra showed the characteristic peaks of MWCNTs and BN, and the sharpness of the peaks showed the highly crystalline nature of the grown MWCNTs. The electrochemical studies were performed on the fabricated coin cell with a MWCNT anode using a pristine and BN-coated separators. The results show that the cell with the BN-coated separator in a conventional organic carbonate-based electrolyte and MWCNTs as the anode resulted in a discharge capacity (at 65 °C) of ~567 mAhg−1 at a current density of 100 mAg−1 for the first cycle, and delivered a capacity of ~471 mAhg−1 for 200 cycles. The columbic efficiency was found to be higher (~84%), which showed excellent reversible charge–discharge behavior as compared with the pristine separator (69%) after 200 cycles. The improved thermal performance of the LIBs with the BN-coated separator and MWCNT anode might be due to the greater homogeneous thermal distribution resulting from the BN coating, and the additional electron pathway provided by the MWCNTs. Thus, the fabricated cell showed promising results in achieving the stable operation of the LIBs even at higher temperatures, which will open a pathway to solve the practical concerns over the use of LIBs at higher temperatures without compromising the performance.