Surface sedimentation and adherence of Nano‐SiO2 to improve thermal stability and flame resistance of melamine‐formaldehyde foam via sol‐gel method

Abstract

SummaryMelamine‐formaldehyde foam possesses intrinsic flame retardance; however, relative poor thermal stability and a certain amount of heat release rate restrict its applications in heated environment to a degree. In the present research, sol‐gel method has been adopted to precipitate nano‐SiO2 particles on the surface of the melamine‐formaldehyde foam's fibers to construct a protective inorganic gel layer. Taking advantages of the shielding effects of the gel layer, the thermal‐oxygen degradation of the foam can be greatly retarded during heating; hence, the thermal stability is remarkably improved, and the flame retardance is further enhanced. In addition, introducing a small amount of membrane‐forming agent in the sol‐gel system can make the depositional nano‐SiO2 particles well adhered to avoid dusting.