Abstract

The paper discusses a potential composite produced using the casting method, where the matrix is gray cast iron with flake graphite. The reinforcement is provided by granular carborundum (β-SiC). The article presents model studies aimed at identifying the phenomena at the contact boundary resulting from the interaction of the liquid matrix with solid reinforcement particles. The scope of the research included, primarily, the metallographic analysis of the microstructure of the resulting composite, carried out by using light (LOM) and scanning electron (SEM) microscopy with energy dispersive X-ray spectroscopy (EDS) analysis. The occurrence of metallic phases in the boundary zone was indicated, the contents and morphology of which can be optimized in order to achieve favorable functional properties, mainly the tribological properties of the composite. In addition, the results obtained confirm the possibility of producing similar composites based on selected iron alloys.

Highlights

  • The concept of the paper and direction of the conducted research is based on the use of gray cast iron as a matrix and silicon carbide (SiC) particles as reinforcement

  • It was found that the obtained chemical composition of the cast iron matrix and its crystallization conditions in the sand form determined the final microstructure consisting of flake graphite in a pearlitic matrix (Figure 2)

  • Based on the the obtained obtained research research results, results, the the following following hypothesis hypothesis can can be be formulated formulated at the boundary of the between the cast matrix on the the creation creationofofa connection a connection at the boundary of contact the contact between theiron cast iron and theand silicon carbidecarbide particles reinforcing the composite in the in casting technology used

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Summary

Introduction

The concept of the paper and direction of the conducted research is based on the use of gray cast iron as a matrix and silicon carbide (SiC) particles as reinforcement. A hypothetically hard reinforcement phase promotes an increase in wear resistance. Graphite present in the matrix microstructure can act as a solid lubricant, and it can stabilize the frictional conditions, providing the ability to damp mechanical vibrations, typical for cast iron. Graphite in cast iron increases thermal conductivity compared to iron alloys without the graphite phase. The condition for further operational research is to obtain favorable micro- and macrostructural features of the presented composite. It should be initially noted that the analysis of surface phenomena presented in the paper will become the basis for further structural and mechanical studies of the innovative composite gray cast iron—SiC

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