Suppression of Chemical Degradation By Gas Barrier Polymer Electrolyte Membranes

Abstract

[Introduction]Polymer electrolyte fuel cell (PEFC) is one of the promising technologies for decarbonization. Especially, PEFC is suitable to power heavy-duty vehicles (HDV) because of its high efficiency and high fuel capacity. However, there are some serious technical challenges for PEFC application for HDV such as the durability. When we focus on the chemical degradation of polymer electrolyte membranes (PEMs), it happens due to attack by radical species. One of the radical formation mechanisms is the reaction at the anode side by the penetrated oxygen from cathode. Therefore, a promising mitigation strategy against chemical degradation is the suppression of oxygen permeability through the PEM.To verify this concept, we developed high gas barrier PEM. As a model gas barrier PEM, we made a sandwich type PEM with high oxygen barrier property. The sandwich PEM was prepared by depositing a thin interlayer consisting blended poly(vinyl alcohol) (PVA) as a gas barrier material and poly(vinyl sulfonic acid) (PVS) as a proton conductor in between two layers of Nafion 211 membranes. We evaluate chemical durability using the sandwich gas barrier PEM and discuss about the mechanism.[Experimental]To fabricate thin sandwich PEMs (15-20 µm), ethanol diluted Nafion dispersion solution (20 mg/ml) and PVA/PVS solution (10 mg/ml) were sprayed on a polytetrafluoroethylene (PTFE) sheet by a spray gun (Tamiya HG wide airbrush). The thickness of each layer was controlled by controlling the deposited weight. Then, membrane characterization procedures such as surface roughness, proton conductivity, and dimensional stability were performed. To evaluate fuel cell performance, the PEMs were mounted to a JARI cell with 1 cm2 active area. Chemically accelerated stress test was performed by open circuit voltage (OCV) holding test following NEDO protocol.[Results and Discussion]Several areal densities of PVA/PVS interlayer were successfully incorporated into Nafion membrane to make sandwich PEM. The sandwich PEM shows considerable fuel cell performance, and thin sandwich PEMs show higher performance than the 50 µm sandwich PEM, although it is lower than the thin sprayed Nafion. For example, the peak power density of 15 µm sandwich PEM was 0.44 W cm-2 compared to 0.30 W cm-2 and 0.50 W cm-2 for 50 µm sandwich PEM and 15 µm Nafion, respectively. Furthermore, the incorporation of interlayer to thin PEM can suppress the hydrogen crossover current density from 7.8 mA cm-2 to 5.5 mA cm-2 indicating superior gas barrier property. From the higher gas barrier property, it is predicted thin sandwich PEMs will have higher chemical durability than Nafion with similar thickness.