Suppressing the oxygen-ionic conductivity and promoting the phase stability of the high-entropy rare earth niobates via Ta substitution

Abstract

Improving and optimizing the target properties of ceramics via the high entropy strategy has attracted significant attention. Rare earth niobate is a potential thermal barrier coating (TBCs) material, but its poor high-temperature phase stability limits its further application. In this work, four sets of TBCs high-entropy ceramics, (Sm1/5Dy1/5Ho1/5Er1/5Yb1/5)(Nb1/2Ta1/2)O4 (5NbTa), (Sm1/6Dy1/6Ho1/6Er1/6Yb1/6Lu1/6)(Nb1/2Ta1/2)O4 (6NbTa), (Sm1/7Gd1/7Dy1/7Ho1/7Er1/7Yb1/7Lu1/7)(Nb1/2Ta1/2)O4 (7NbTa), (Sm1/8Gd1/8Dy1/8Ho1/8Er1/8Tm1/8Yb1/8Lu1/8) (Nb1/2Ta1/2)O4 (8NbTa) are synthesized using a solid-state reaction method at 1650 °C for 6 h. Firstly, the X-ray diffractometer (XRD) patterns display that the samples are all single-phase solid solution structures (space group C2/c). Differential scanning calorimetry (DSC) and the high-temperature XRD of 8NbTa cross-check that the addition of Ta element in 8HERN increases the phase transition temperature above 1400 °C, which can be attributed to that the Ta/Nb co-doping at B site introduces the fluctuation of the bond strength of Ta-O and Nb-O. Secondly, compared to high-entropy rare-earth niobates, the introduction of Ta atoms at B site substantially reduce thermal conductivity (reduced by 44 %, 800 °C) with the seven components high entropy ceramic as an example. The low thermal conductivity means strong phonon scattering, which may originate from the softening acoustic mode and flattened phonon dispersion in 5–8 principal element high entropy rare earth niobium tantalates (5–8NbTa) revealed by the first-principles calculations. Thirdly, the Ta/Nb co-doping in 5–8NbTa systems can further optimize the insulation performance of oxygen ions. The oxygen-ion conductivity of 8NbTa (3.31 × 10−6 S cm−1, 900 °C) is about 5 times lower than that of 8HERN (15.8 × 10−6 S cm−1, 900 °C) because of the sluggish diffusion effect, providing better oxygen barrier capacity in 5–8NbTa systems to inhibit the overgrowth of the thermal growth oxide (TGO) of TBCs. In addition, influenced by lattice distortion and solid solution strengthening, the samples possess higher hardness (7.51–8.15 GPa) and TECs (9.78 × 10−6 K−1–10.78 × 10−6 K−1, 1500 °C) than the single rare-earth niobates and tantalates. Based on their excellent overall properties, it is considered that 5–8NbTa can be used as auspicious TBCs.