Study on the mechanical analysis and the testing technology of the optical fiber cables released from the bobbin

Abstract

Accurate measurements of forces applied to the optical cable reels with high spinning speeds, will render information on the breakdown of optical fibers, and thus improve the odds of success and un-winding efficiency. In this paper we analyze and deduce the cable wire stress at high pay-off speeds. A high-sensitive opti-mechanical testing sensory device is designed to measure both the axial tension of the cables and the radial pressure of the cable reels at varying stress points simultaneously. The time resolution of this new device is less than 0.015ms, the response time is up to 15μs, and its sensitivity is about 500pc/N, which satisfies the mechanical testing requirements at high spinning speeds. In addition, the spinning speed of 260m/s led to the break-down of the optical fibers, and the spinning speed of 250m/s tested finally led to a deceleration near the end of the broken fibers. It is obvious that this kit can meet the requirement to obtain the periodic signals of the varying forces for each layer and each turn of optical fiber cables. Moreover, we found that the pay-off fiber cable is safe with the unwinding speed of 250m/s and the break-down of optical cables happens during the deceleration process. However, it is under the unwinding speed of 260m/s that pay-off fiber cables broke during the experiment. The abnormal breakdown signals are captured at these unwinding speeds, respectively.