Abstract

An amorphous Ta–Zr binary alloy diffusion barrier was studied in the Cu metallization. A Cu∕Ta50Zr50∕Si stack with 50nm thick amorphous film was prepared by cosputtering can effectively suppress the penetration of Cu atoms into substrate upon annealing up to 650°C. Examining the thermal stability of the barrier revealed that the crystallization of these amorphous Ta50Zr50 films occurred at 800°C, higher than its failure temperature. The results show that the existence of Cu layer first induced the formation of TaSi2 and ZrSi2 crystalline phases at 650°C, followed by the formation of Cu3Si. A failure mechanism of the diffusion barrier is proposed based on the relation between the thermal stress and the activation energy of barrier/substrate interface reaction.

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