Abstract
Based on bilinear hardening material model, the swage autofrettage technology of steel sleeve for pump is analyzed. The theoretical calculation formulas of stress, strain, residual stress and strain and punch thrust of swage autofrettage steel sleeve are derived by the elastic-plastic analysis. The accuracy of the theoretical formulas is verified by the swage autofrettage experiment. The result of theoretical calculation is consistent with that of the experiment, and the process of the second loading does not affect the autofrettage result. The theoretical calculation formulas can be used to guide the swage autofrettage technology design of the steel sleeve for the pump.
Highlights
High pressure plunger pump is widely used in high pressure water jet cleaning, hydraulic demolition and other fields, more and more manufacturing enterprises begin to design and manufacture high pressure plunger pump
If the size of the steel sleeve with autofrettage and the circumferential resultant stress are known, the size of the steel sleeve before autofrettage and the punch will be obtained by substituting the equations of the swage autofrettage theory
The equations of the autofrettage theory can be used as a reference for the design of swage autofrettage of the steel sleeve for the pump
Summary
High pressure plunger pump is widely used in high pressure water jet cleaning, hydraulic demolition and other fields, more and more manufacturing enterprises begin to design and manufacture high pressure plunger pump. The thick-walled cylinder treated by the autofrettage technology has the merits of welldistributed stress, low average stress and high fatigue life. By using this treatment, the working stress amplitude of the steel sleeve can be reduced and the fatigue life of the steel sleeve can be improved [4]-[5]. In this paper, based on bilinear hardening material model and considering the elastic unloading process without reverse yield, the theoretical calculation formulas of stress, strain, residual stress and strain and punch thrust of the steel sleeve are derived. The swage autofrettage experiment is designed to verify the accuracy of the theoretical calculation formulas by measuring the outer wall strain value of the steel sleeve.
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