Abstract
Al-50wt % Si alloy is widely used in aerospace, automotive, electronic packaging and other fields due to its excellent material properties. However, the presence of reinforced particle phase differing in hardness from the alloy matrix phase leads to significant tool wear during turning with PCD tools. Therefore, this paper proposes a pulsed laser assisted turning (PLAT) method combining pulsed laser with conventional turning, which has unique advantages in reducing PCD tool wear. The effects of laser power, pulse width and frequency on tool wear during PLAT were studied by comparative experiments. And the potential mechanism of PLAT to reduce tool wear was revealed by finite element simulation. The results shown that PLAT effectively reduces PCD tool wear compared with conventional turning (CT). The increase of laser pulse width will aggravate tool wear. While, the increase of laser pulse frequency will reduce tool wear. Temperature is the main factor affecting the wear form. The tool mainly experiences abrasive wear at low temperature. However, the predominant type of tool wear shifts to adhesion as the increasing temperature. At the same time, EDS analysis shows that the rise in temperature results in an elevation of the O element content within the wear region, which proves that temperature is also the decisive factor affecting oxidative wear. This study provides valuable insights into actual machining involving Al-50wt % Si alloys and gives strategies for reducing PCD tool wear using PLAT.
Published Version
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