Study on gas–liquid–solid multiphase flow and erosion in ball valves

Abstract

In industrial processes involving ball valves, gas–liquid–solid multiphase flows with continuous carrier and discrete particle phases are characterised by erosion challenges. These challenges reduce sealing performance and can lead to leakage and valve failure. To explore the characteristics of gas–liquid–solid multiphase flow and flow-induced erosion in ball valves, we conducted a combination of computational fluid dynamics numerical simulations and experimental testing. Results indicate that an increase in the gas content increases the flow coefficient, accelerates both liquid flow and particle movement and exacerbates erosion. In addition, particles are less concentrated in regions with higher gas concentrations. Erosion is primarily observed on the upstream surface and rear wall of the valve core as well as the upper side of the downstream pipeline. Severe erosion occurs more at smaller valve openings, and affected regions expand as the valve opening increases.