Study on failure warning of tool magazine and automatic tool changer

Abstract

Tool magazine and automatic tool changer (ATC) is used to store and change tools in a machining center, which plays an important role in automatic manufacturing. Therefore, the stability and reliability of tool magazine and ATC is very important to a machining center. Failures of tool magazine and ATC would increase ramp-up repair time and repair cost. So early warning system of failures for tool magazine and ATC becomes a research hotspot. The main vibration signals of tool magazine and ATC would occur obviously when the tool arm grasps a tool holder, draws a tool holder out of a tool into spindle or tool pocket and inserts a tool holder into spindle or tool pocket. To predict failures of tool magazine and ATC and improve the availability of machining center, a vibration test procedure and calculation method of vibration signal threshold of pull nails looseness which can lead to tool falling failures are proposed based on the vibration detection theory. Then, the vibration signals of tool changing are analyzed and the relationship between the maximum amplitude of vibration signals and the looseness severity of pull nails is also illustrated. The final experiment results show that the tool falling failure warning method is feasible to reduce the failures of tool magazine and ATC through the early warning system based on the threshold of vibration signals.