Abstract
Due to the harsh driving environment, the power transmission components of military vehicles are subjected to long-term alternating loads and sudden impact loads. A failure analysis of the transmission shaft of a military truck was carried out. By constructing a mechanical simulation analysis model of the transmission shaft, the dynamic response of the structure under alternating stress and impact load is solved. Then the cause and mechanism of drive shaft failure were analyzed. Using fracture analysis technology to discuss the phenomenon of bearing sleeve cracking, circlip rupture and flange fork deformation. It indicates that caused by overload, foreign matter between the shaft and the needle etc., which ultimately leads to the failure of the universal joint transmission. Finally, the optimal design of the drive shaft is proposed.
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