Abstract

The increasing interest in all-electric, low-Earth orbit satellite constellations has stimulated the rapid development of electric propulsion technology, particularly low-power Hall thrusters. In this study, the difficulties in magnetic field design were analyzed in low-power Hall thrusters, and a new and efficient hybrid production technique is proposed. Hybrid production combines the advantages of coil and permanent magnet production; the main magnetic field is generated by permanent magnets, and the regulating magnetic field is generated by coils in parallel. Accordingly, a prototype of a 600-W hybrid-produced magnetic field Hall thruster, HPHT-600, was designed and tested. The HPHT-600 has a small size (channel outer diameter 54 mm), light weight (1.2 kg), low area–volume ratio (0.148), and low magnetic power. In addition, it exhibits a power envelope of 300–1000 W and a total efficiency of 53.5 % at the discharge voltage of 300 V, anode volume flow rate of 35 sccm, and total specific impulse of 1900 s at 500 V and 20 sccm.

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