Abstract

Laser cutting is one of methods for breaking a brittle material by using local thermal stress due to laser irradiation without melting and vaporization of the material. In this study, a method for controlling crack nucleation and propagation behavior was studied experimentally as well as numerically. In case of a specimen with a starter notch, crack propagated by following a laser spot. However, crack did not follow the laser spot trace when the laser scanning direction changed. It was found from the result of FEM analysis that crack propagation behavior was controlled by a stress intensity factor for the maximum tangential stress, Kθmax ahead of crack tip. Twin beam is considered as an effective method to control crack propagation direction for the laser cutting. Crack nucleation behavior was studied with a glass specimen without a starter notch. A crack could nucleate from an edge for staring of laser irradiation in case of the specimen with defects induced by polishing with abrasive papers. However, crack nucleation and propagation behavior was unstable in case of the specimen with mirror-like smooth surface. Effect of laser spot radius on crack nucleation behavior was also studied by FEM analysis.

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