Study of lateral non-uniformity as a function of junction depth in ultra-shallow junctions and its effect on leakage behavior in as-deposited polycrystalline Si and amorphous Si diodes

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Heavily implanted polycrystalline Si films are finding increasing applications as solid diffusion sources, for example, in the formation of ultra-shallow junctions in elevated source/drain metal-oxide-semiconductor field effect transistors and polycrystalline Si emitter bipolar junction transistors. For these applications the dopants are implanted into the polycrystalline Si layer and subsequently diffused into the underlying Si substrate. The diffusion behavior, is however, determined by the evolution of the polycrystalline Si grain microstructure, A large final grain size could lead to laterally more non-uniform and hence leakier junctions. These non-uniformities are lesser for high thermal budget anneals (1100–1150°C, 30 s) than for lower thermal budget anneals (950°C, 30 s) because any doping inhomogeneities in the Si substrate get smeared out as the junction becomes deeper. The junction depth, however, cannot be increased indefinitely from a device viewpoint and a trade-off between leakage current and junction depth has to be made. In this paper, we will study the effect of grain microstructure of ion-implanted as-deposited amorphous Si and as-deposited polycrystalline Si diffusion sources on the diffusion of As and B in the Si substrate, correlate it to the electrical properties of the ultra-shallow junctions formed using this technique.