Study of fractography of ferritic ductile iron at different temperatures and loading conditions

Abstract

This study characterizes the fractography of ferritic ductile iron under various loads, including tensile, fatigue and bending, and impact conditions. The results indicate that ductile fracture is the primary mechanism observed during tensile testing at room temperature. The fractography resulting from fatigue testing exhibits characteristics similar to cleavage fracture, and explains the formation of fatigue striations caused by the joint effects of dislocation slip and oxidation under crack tip stress. Under impact testing, the main fracture mechanism transitions from ductile to brittle with decreasing temperature. At high temperatures, fractography is mainly characterized by elliptical dimples with graphite nodules at the center that deform along the stress direction. In the ductile-brittle transition temperature range, a mixed fracture mechanism involving both dimples and cleavage patterns is observed. At low temperatures, the fracture mechanism is cleavage fracture, cleavage fracture is mainly caused by the deformation twin, inducing crack nucleation. These findings further validate D.O.Frenandino’s quantitative analysis method for determining the main crack propagation direction of ductile fracture and brittle fracture. By employing larger statistical datasets, it is shown that this method yields high accuracy in determining the main crack propagation direction of ferritic ductile iron, thereby promoting its application as a general method for impact fractography analysis.