Abstract

The paper studies new high-temperature thermoplastic impregnated unidirectional carbon fiber composites. The research focuses on the effect of thermal and chemical oxidation of the carbon fibers surface on the interfacial interaction between fibers and polysulfone and polyphenylene sulfide as well as thermal and mechanical properties of the composites. The research reveals the interaction between carbon fibers and the polymer matrix depend both on the type of surface treatment and nature of the polymer. The chemical oxidation of carbon fibers results in good interfacial interaction, and the best mechanical properties were observed for tows impregnated with polyphenylene sulfide.

Highlights

  • Thermoplastic polymer-based composites are attractive materials due to their functional properties, such as high thermal stability, crack resistance, impact toughness, and chemical resistance.High efficiency of thermoplastic-based composites in relation to thermoset-based ones is associated with their rapid production, unrestricted shelf life of semi products, a possibility of restoring the form of damaged products without any changes in their functional properties, and a high recyclability as the matrix and fibers do not necessarily need to be separated

  • We investigate the structure, thermal and mechanical properties of carbon fibers (CF) impregnated with high-performance thermoplastic polymers polysulfone (PSU) and polyphenylene sulfide (PPS)

  • Polyphenylene sulfide (PPS) is a thermoplastic polymer consisting of aromatic rings linked by sulfides, a partially crystalline, high-temperature performance polymer

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Summary

Introduction

Thermoplastic polymer-based composites are attractive materials due to their functional properties, such as high thermal stability, crack resistance, impact toughness, and chemical resistance. Carbon-filled composites-based on high-performance engineering thermoplastics, such as polysulfone and polyphenylene sulfide, show promise for many tribological, aircraft and constructional applications [1,2,3,4] These polymers have some drawbacks such as high processing temperature and, especially, low adhesion to carbon fillers [4,5]. We investigate the structure, thermal and mechanical properties of CF impregnated with high-performance thermoplastic polymers polysulfone (PSU) and polyphenylene sulfide (PPS). Polyphenylene sulfide (PPS) is a thermoplastic polymer consisting of aromatic rings linked by sulfides, a partially crystalline, high-temperature performance polymer It is polymerized by reacting dichlorobenzene monomers with sodium sulfide at about 250 ◦ C in a high-boiling, polar solvent. The results of our study can broaden knowledge about processing methods, structure, and properties of the PSU- and PPS-based composites

Materials and Methods
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