Abstract

Molybdenum (Mo), which is one among the refractory metals, is a promising material with a wide variety of technological applications in microelectronics, optoelectronics, and energy conversion and storage. However, understanding the structure–property correlation and optimization at the nanoscale dimension is quite important to meet the requirements of the emerging nanoelectronics and nanophotonics. In this context, we focused our efforts to derive a comprehensive understanding of the nanoscale structure, phase, and electronic properties of nanocrystalline Mo films with variable microstructure and grain size. Molybdenum films were deposited under varying temperature (25–500 °C), which resulted in Mo films with variable grain size of 9–22 nm. The grazing incidence X-ray diffraction analyses indicate the (110) preferred growth behavior the Mo films, though there is a marked decrease in hardness and elastic modulus values. In particular, there is a sizable difference in maximum and minimum elastic modulus values; the elastic modulus decreased from ~460 to 260–280 GPa with increasing substrate temperature from 25–500 °C. The plasticity index and wear resistance index values show a dramatic change with substrate temperature and grain size. Additionally, the optical properties of the nanocrystalline Mo films evaluated by spectroscopic ellipsometry indicate a marked dependence on the growth temperature and grain size. This dependence on grain size variation was particularly notable for the refractive index where Mo films with lower grain size fell in a range between ~2.75–3.75 across the measured wavelength as opposed to the range of 1.5–2.5 for samples deposited at temperatures of 400–500 °C, where the grain size is relatively higher. The conductive atomic force microscopy (AFM) studies indicate a direct correlation with grain size variation and grain versus grain boundary conduction; the trend noted was improved electrical conductivity of the Mo films in correlation with increasing grain size. The combined ellipsometry and conductive AFM studies allowed us to optimize the structure–property correlation in nanocrystalline Mo films for application in electronics and optoelectronics.

Highlights

  • This article is an open access articleRealizing the full potential of electronic materials for integration into technological applications lies with the manipulation of their structure and properties at the nanoscale dimension

  • Understanding the structure–property relationship as a function of processing conditions is a critical aspect of cutting-edge research in the application of electronic and optical materials for a wide array of applications such as integrated sensors, thin film distributed under the terms and conditions of the Creative Commons

  • From an electronic material perspective, the most important to mention is its emergence as the predominant choice as the electrically conducting back contact electrode for thin film solar cells

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Summary

Introduction

Realizing the full potential of electronic materials for integration into technological applications lies with the manipulation of their structure and properties at the nanoscale dimension. Mo fulfills the ideal requirements for an effective back contact, notably chemical and mechanical compatibility with the other deposition processes, high conductivity, low contact resistance with the CIS/CIGS layer, and commensurate thermal expansion coefficient In applications such as back contacts for CIS and CIGS solar cells, Mo shines due to its electrical properties and for the inertness and mechanical durability it displays during absorber film growth [25,27,33]. An attempt is made to fabricate Mo films under variable substrate temperatures so as to produce materials with variable grain size at the nanoscale dimensions and understand their structural, mechanical, electrical and optical properties

Fabrication
Ellipsometry
Grazing
Atomic Force Microscopy
Mechanical Properties
Scratch Testing
X-ray Diffraction—Crystal Structure and Phase
Surface Morphology and Electrical Conduction—Atomic Force Microscopy
Variation
Grain analysis forfilms
Optical Properties—Ellipsometry
The spectral spectral dependencies of Ψ
11. The adhesion
Conclusions
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