Abstract

With the innovative composite material carbon-reinforced concrete, thin-walled, high-performance components can be realized. A combination of carbon fiber reinforced polymer (CFRP) bars and non-metallic textile grids is advantageous as it exploits the full potential of the high-performance materials to reduce dead loads, increases durability, and extends lifespan. For new components with such mixed reinforcement, applicable design concepts and engineering rules are necessary to accurately determine the structural and deformation behavior. To validate models and detailing rules previously developed, three large carbon reinforced concrete I-beams were designed and tested to failure with a realistic line load. CFRP bars served as principal bending reinforcement, whereas shear and flange reinforcement consisted of textile grids. Results showed that existing models for bending using variation of strain distribution as well as non-linear finite-element analysis predicted the flexural behavior of structural components with mixed reinforcement in ultimate limit state (ULS) appropriately. Yet, calculation of shear capacity requires further studies to determine textile reinforcement contribution and estimate reduction for concrete strength in reinforced compression struts. For serviceability limit state (SLS), three methods for determination of deflection delivered good results. In future, a rethinking is required with regard to the ductility and robustness of CFRP-reinforced concrete components. In this respect, pronounced cracking as well as the large ultimate strain and deflection compensate for the lacking yield capacity of the reinforcement.

Highlights

  • Global mega trends such as climate change, growth of population with further urbanization, and increase of land consumption as well as further increase in mobility require great efforts from society in general and the construction sector in particular

  • This study presents results from the final stage of this project, focusing on engineering models, design approaches and standardization of test methods for carbon reinforced concrete (CRC) constructions

  • Three large-scale I-beams with mixed carbon fiber reinforced polymer (CFRP) and textile reinforcement were tested to failure

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Summary

Introduction

Global mega trends such as climate change, growth of population with further urbanization, and increase of land consumption as well as further increase in mobility require great efforts from society in general and the construction sector in particular. Construction industries world-wide will struggle to meet the demands of those mega trends with established methods and incremental innovations thereof. New approaches and radical innovations are called for. Carbon concrete composites or carbon reinforced concrete (CRC) and textile reinforced concrete (TRC) qualify as such disruptive innovations [1], which are atypical for the building sector. Using those materials enables a complete rethinking of established construction strategies [2,3,4,5]. The potential of reduction of CO2 -consumption by use of CRC in new structural components is highlighted [6,7]

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