Structural and Electrochemical Investigation of Anode‐Supported Proton‐Conducting Solid Oxide Fuel Cell Fabricated by the Freeze Casting Process

Abstract

ABSTRACTHierarchically oriented macroporous NiO–BaZr0.1Ce0.7Y0.2O3−δ (BZCY7) anode‐supporting layer (ASL) was developed using the freeze casting technique. The resulting freeze‐cast structure was analyzed through scanning electron microscopy and X‐ray computed tomography. A thin layer of BZCY7 was utilized as a proton‐conducting electrolyte, whereas La1.9Sr0.1Ni0.7Cu0.3O3−δ –gadolinium‐doped ceria 10% Gd (LSNC–GDC10) was employed and evaluated as cathode layer. The performance of the cell was assessed by means of electrochemical impedance spectroscopy and I–V–P curves at various temperatures. Furthermore, as a point of comparison, a cell with an ASL was prepared using the dry pressing method, incorporating 20 wt.% graphite as a pore‐forming agent. The freeze‐cast anode‐supported cell demonstrated a polarization resistance of 1.45 Ω cm2 at 550°C and 0.29 Ω cm2 at 750°C. Maximum achieved power densities were 0.189 and 0.429 W cm−2 at 550 and 750°C, respectively. For the cell fabricated by the dry pressing method, the maximum power densities were 0.158 and 0.397 W cm−2 at 550 and 750°C, respectively. Additionally, the tortuosity factor of the anode layer and the gas diffusion streamline in the direction of solidification were determined by using 3D X‐ray tomography imaging and subsequent image processing.