Abstract

The field electron emission properties of carbon nanotube (CNT) films composed of densely packed and highly aligned CNTs were investigated. The CNT films were produced by a continuous film casting process and are spooled into long lengths with the CNTs aligned lengthwise in the film. The anisotropic nature of the CNT film morphology was confirmed by performing specific conductivity measurements in directions both parallel and perpendicular to the aligned CNT microstructure. Field emission experiments were performed on 5 and 10 mm wide films that were mechanically cut into small samples and then vertically mounted so that the emission occurred from the film edge. The films were mounted with the aligned CNT microstructure oriented either parallel or perpendicular to the direction of the applied electric field. The highest emission currents were produced by films mounted in the parallel alignment configuration. Additional experiments were performed on films that were folded, which eliminated surface irregularities at the film edge due to the cutting process. SEM imaging performed at the ridge of the folded film before and after field emission (FE) experiments showed that films mounted in the parallel alignment configuration had minimal surface damage after FE, while films mounted in the perpendicular alignment configuration showed substantial damage. The effective emission area and field enhancement factor were extracted from the FE data using the orthodox Fowler–Nordheim theory. Folded CNT film cathodes mounted in the parallel alignment configuration produced the highest emission currents, while demonstrating a larger emission area and lower field enhancement factor.

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