Stress distributions due to hydrogen concentrations in electrochemically charged and aged austenitic stainless steel

Abstract

As a result of hydrogen concentration gradients in type austenitic stainless steels, formed during electrochemical charging and followed by hydrogen loss during aging, at room temperature, surface stresses were developed. These stresses were measured by X-ray technique and the crack formation thus induced could be studied using equilibrium stress equations. After various electrochemical charging and aging times, X-ray diffraction patterns obtained from samples indicated that the reflected and broadened diffraction peaks are the result of the formation of a non-uniform but continuous solid solution in the austenitic matrix. Since both hydrogen penetrations during charging and hydrogen release during aging are diffusion controlled processes and huge hydrogen concentration gradients in the thin surface layer, at depths comparable with the depth of X-ray penetration, are observed. The non-uniform hydrogen concentration in the austenitic matrix, results to the non-uniform expansion of the atomic microstructure and latter inevitably leads to the development of internal stresses. The internal stresses development formulae’s are very similar to those relating to non-uniform heating of the materials, where thermal stresses appear due to non-uniform expansion or contraction. The relevant well developed theory is applicable in our case of non-uniform hydrogen concentrations in a solid solution of electrochemically charged and aged austenitic matrix. A few cracks were present on the surface after some minutes of electrochemical charging and the severity of cracking increased as hydrogen was lost during subsequent aging. This is consistent with the expectation of high compressive stresses in the bulk of the specimen during charging and high tensile surface stresses (at the level of 1 × 10 11 Pa) during the aging process. These stresses can induce the formation of surface cracks during the aging process after electrochemical charging in the AISI 316 stainless steel. Electrochemical charging of AISI 316 stainless steel led to surface cracking that was both in the types transgranular and intergranular.