Abstract

The distribution of the stress field on the rack face has significant impacts on the performance and service life of the rock cutting tool. A dynamic simulation model of the stress on the rock cutting tool is established by finite element code Abaqus, and the distribution of local stress on the rack face and its impact factors are studied. It is concluded that the local stress on the rack face of the rock cutting tool shows obvious periodical fluctuation characteristics, and the fluctuation cycle of each point on the tool remains unchanged under the same cutting conditions. The stress fluctuation cycle period decreases with the increase of cutting speed inversely. The cutting depth and the back angle of the cutting tool have no obvious impact on the stress fluctuation period. However, the cutting depth and the back angle have obvious impacts on the average stress distributions of each point on the rack face of the tool. That is, the increase of back angle and cutting depth could cause the maximum stress point of the rack face to move upward to the tool tip.

Highlights

  • Rock drilling technology is widely used in mining, oil and gas development, and has more extended applications in the field of planet sampling, deep-sea, and geothermal engineering drilling recent years [1,2,3,4,5]

  • It is of great significance to research the distribution law of the stress on the rock cutting tool to study the mechanism of tool damage and improve the tool design [21,22,23]

  • 3.3.1. e Influence of the Back Angle Cutting Tool on Average Stress. e influence of cutting parameters on the average stress of each element on the rack face is studied. e cutting speed is set at 1.36 m/s, the cutting depth is 10 mm, and the influence of the back angle on the average stress is observed at 5°, 10°, 15°, and 20°, respectively

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Summary

Introduction

Rock drilling technology is widely used in mining, oil and gas development, and has more extended applications in the field of planet sampling, deep-sea, and geothermal engineering drilling recent years [1,2,3,4,5]. Li et al simulated and analyzed the overall stress of TBM cutter teeth during rock cutting using the finite element method. It is of great significance to research the distribution law of the stress on the rock cutting tool to study the mechanism of tool damage and improve the tool design [21,22,23]. The rock cutting model of a nonrigid cutter is established based on the finite element method (FEM). Both distribution and fluctuation of the stress on the cutting surface of the rock cutting tool are studied, which would provide a persuasive reference for improving rock drilling efficiency and tool life

Simulation Model and Parameters
Results and Discussion
Characteristics of Stress Fluctuation on the Rack Face
Average Stress on the Rack Face
Conclusion
Full Text
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