Stepwise crystallization method combining isotactic polypropylene-based plastic waste film to prepare high-performance polypropylene random copolymer

Abstract

Upcycling of waste plastic film is increasingly important at the background of energy shortage and environmental crisis. However, direct reuse of the waste plastics as reworked material inevitably downgrades the mechanical properties. Herein, a stepwise crystallization method was combined to enable the recycling of waste isotactic polypropylene (iPP) film value-added in iPP-based homocomposites. In detail, the effect of β-nucleating agent (β-NA) and iPP on crystallization behaviors of polypropylene random copolymer (PPR) was investigated at first. The stepwise crystallization procedure was further introduced to promote the β-crystallization of PPR/iPP/β-NA composites in which the crystal structures, polymorph compositions and phase morphologies were systematically researched. At last, impact behaviors of PPR/iPP/β-NA composites were characterized and a penitential toughening mechanism was proposed. It was found that the stepwise crystallization boosted β-crystallization and growth of rubbery phase during the isothermal procedure, resulting an increase of relative β-crystal content and low temperature impact toughness from 0% and 2.02 kJ/m2 of neat PPR to 33.4% and 3.06 kJ/m2 of PPR/iPP/β-NA composites. This work provides a simple, implementable, and effective method for the recycling of waste iPP films and the low-temperature toughening of PPR.