Abstract
Motivated by autotuning of injection velocity in an industrial injection molding machine, a step response identification method is proposed for practical application subject to inherent-type load disturbance. Both models of the process and the inherent-type load disturbance can be simultaneously derived from a step test. Identification algorithms are detailed for obtaining the widely used low-order models of first-order plus dead time (FOPDT) and second-order plus dead time (SOPDT). Based on the identified process and disturbance models, a two-degree-of-freedom (2DOF) internal model control (IMC) structure plus feed-forward control is proposed for improving load disturbance rejection. Analytical controller design formulas and tuning guidelines are developed accordingly. A practical application to the velocity control of an injection molding machine is shown to illustrate the effectiveness and merits of the proposed identification method and control strategy.
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