Abstract

The purpose of this applied research was to determine the Color Managed Digital Printing Workflow (CMDPW) consistency (4th C of the color management) over a period of time [100 days, (N = 100)]. The quality of digital color printing is determined by these influential factors: screening method applied, type of printing process, calibration method, device profile, ink (dry-toner or liquid-toner), printer resolution and the substrate (paper). For this research, only the color printing attributes such as the overall average color deviation [ACD, ΔE (2000)] and the solid ink density (SID) were analyzed to examine the CMDPW process consistency in a day-to-day digital printing operation. These are the color attributes which are monitored and managed for quality accuracy during the printing. Printed colors of the random sample size (n = 80) were measured against the GRACoL2013 standards to derive the colorimetric/densitometric values. Reference colorimetric values used in the analysis were the threshold deviations (acceptable color deviations) as outlined in the ISO12647-7 standards (GRACoL2013). A control charts analysis was applied for further determining the process (CMDPW) SID and ACD variation. The data collected were run through multiple software applications (MS-Excel/SPSS/Minitab) to apply various statistical methods. Analyzed data from the experiment revealed that the printed colorimetric values were in match (aligned) with the GRACoL 2013 (reference/target). Since the SID values of CMYK colors were in control throughout the process, this enabled the CMDPW to produce consistent acceptable color deviation (Average Printed ΔE (2000) = 2.978; SD = 0.437; Acceptable Threshold color deviation is ΔE (2000) ≤ 3.00).

Highlights

  • Over the past three decades, the printing industry has been revolutionized

  • The experiment was conducted in a color managed digital printing workflow (CMDPW)

  • Findings were not expected to be generalizable to other Color Managed Digital Printing Workflow (CMDPW) environments

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Summary

Introduction

Over the past three decades, the printing (graphic arts or graphic communications) industry has been revolutionized. In a CMDPW, use of SPC is a scientific technique to control, manage, analyze and improve the performance of a process by eliminating special causes of variation in the digital printing process (Thor et al, 2007) It is a powerful collection of problem-solving tools useful in achieving process stability and improving capability through education on variability (Abtew et al, 2018). The experiment was conducted in a color managed digital printing workflow (CMDPW) The purpose of this applied study is to determine the consistency (4th C of CMW) of colorimetric variation among the printed colors overall average color (CMYK-RGB) deviation (ΔE) and CMYK solid ink density (SID) variation in the electro-photographic color printing process over a period of time (100 days). Determine the deviation in the Solid Ink Density (SID) of CMYK colors over a period of time (100 days) by comparing the printed colorimetry against the reference colorimetry

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