Abstract

Analyzing representative volume elements with the finite element method is one method to calculate the local stress at the microscale of short fiber reinforced plastics. It can be shown with Monte-Carlo simulations that the stress distribution depends on the local arrangement of the fibers and is therefore unique for each fiber constellation. In this contribution the stress distribution and the effective composite properties are examined as a function of the considered volume of the representative volume elements. Moreover, the influence of locally varying fiber volume fraction is examined, using statistical volume elements. The results show that the average stress probability distribution is independent of the number of fibers and independent of local fluctuation of the fiber volume fraction. Furthermore, it is derived from the stress distributions that the statistical deviation of the effective composite properties should not be neglected in the case of injection molded components. A finite element analysis indicates that the macroscopic stresses and strains on component level are significantly influenced by local, statistical fluctuation of the composite properties.

Highlights

  • For an accurate numerical design of a component made of short fiber reinforced plastics, knowledge of the local and especially the fiber orientation-dependent effective composite properties are necessary

  • First the comparison between the Statistical Volume Element (SVE) and the Representative Volume Element (RVE) approach is discussed followed by an analysis of the standard deviation of the composite stiffness as a function of volume

  • According to the current state of the art, mean values of effective composite stiffness are usually considered when designing components made of short fiber reinforced plastics [37]

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Summary

Introduction

For an accurate numerical design of a component made of short fiber reinforced plastics, knowledge of the local and especially the fiber orientation-dependent effective composite properties are necessary. Besides the Meanfield approaches [1,2,3,4], which are based on the work of Eshelby [5], the Fullfield analysis of the composite is known [6,7,8,9,10,11,12,13,14]. In this method a certain volume of the composite is modelled and usually numerically analyzed. The resulting boundary value problem can be solved with various methods, for example with the finite element method (FEM) [6] or a Fast

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