Abstract

We demonstrate the cost-effective fabrication of organic light-emitting diodes (OLEDs) using a sputter-patterned indium–tin-oxide (ITO). This scheme brings in a leakage current on the slope of the sputter-patterned ITO edges due to spike-like surface. To suppress it, we place thermally evaporated organic insulating molecules right on the ITO edges for preventing hole leakage, just below the aluminum (Al) cathode for blocking electron leakage, or both on the ITO edges and below the Al cathode. It is demonstrated that blocking off both hole- and electron-leak pathways (via the spikes) is highly desired to enhance the current efficiency and lifetime of the sputter-patterned ITO-based OLEDs.

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