Spontaneous combustion coal gangue-based composite cement: Compressive performance and environmental benefits under grinding kinetics control

Abstract

This study aims to tackle the environmental pressure of spontaneous combustion coal gangue by using its active silica-alumina content to create eco-friendly composite cement through a low-energy process. The Divas-Aliavden grinding kinetics equation was established, and powder characteristics were analyzed using particle size distribution, the Rosin-Rammler-Bennett model, and fractal dimension theory. The compressive performance of the coal gangue-based composite cement was tested. A comprehensive evaluation model linked grinding time, powder characteristics, compressive performance, and energy consumption, while also analyzing hydration products and environmental impact. Results showed that initial grinding stages had larger particle sizes and higher energy utilization efficiency. As grinding progressed, energy consumption increased. A grinding time of 35 min achieved optimal balance between energy efficiency and compressive performance, improving particle distribution uniformity and complexity. The compressive performance of the composite cement reached 95 % of ordinary Portland cement after 28 days of curing. The evaluation model indicated that specific surface area, d50, and fractal dimension are key factors influencing energy efficiency, determining energy consumption and particle distribution during grinding. Environmental assessment revealed that substituting 30 % of cement with coal gangue could reduce CO2 emissions by 250 kg CO2/t, achieving a reduction rate of 29.5 %. This study supports the large-scale application of spontaneous combustion coal gangue, contributing to efficient resource utilization and environmental protection.