Abstract

The use of the principle of maximum entropy generation per unit volume is a new approach in materials science that has implications for understanding the morphological evolution during solid–liquid interface growth, including bifurcations with or without diffuseness. A review based on a pre-publication arXiv preprint is first presented. A detailed comparison with experimental observations indicates that the Maximum Entropy Production Rate-density model (MEPR) can correctly predict bifurcations for dilute alloys during solidification. The model predicts a critical diffuseness of the interface at which a plane-front or any other form of diffuse interface will become unstable. A further confidence test for the model is offered in this article by comparing the predicted liquid diffusion coefficients to those obtained experimentally. A comparison of the experimentally determined solute diffusion constant in dilute binary Pb–Sn alloys with those predicted by the various solidification instability models (1953–2011) is additionally discussed. A good predictability is noted for the MEPR model when the interface diffuseness is small. In comparison, the more traditional interface break-down models have low predictiveness.

Highlights

  • The maximum entropy generation principle [1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16] has brought significant predictive capability to quantitative materials science

  • As the entropy generation is related to the gradients, it is possible that the maximum entropy production rate (MEPR) criterion may allow for a better estimate of the solute diffusion constant in binary alloys [18] that has proved elusive to predict by traditional models

  • During the one dimensional solidification of a pure metal or a binary molten alloy, which is at freezing temperature under a fixed temperature gradient and with constant interface velocity there is a loss of work potential from the dissipation of kinetic energy, giving rise to entropy generation rate density φmax (J m−3 K−1 s−1 ) is given by [1] in the region of the diffuse interface with dimensions ζ (m)

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Summary

Introduction

The maximum entropy generation principle [1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16] has brought significant predictive capability to quantitative materials science. As the entropy generation is related to the gradients, it is possible that the MEPR criterion may allow for a better estimate of the solute diffusion constant in binary alloys [18] that has proved elusive to predict by traditional models This hypothesis is tested for dilute Pb–Sn alloys in this article. The appearance of a smooth-cellular or jagged morphology from a planar interface, especially for binary alloys, depends on the material composition, CO (wt% or mole/m3 ), velocity V (m/s) of the growing interface, and the temperature gradient GL (K/m) in the liquid and k, the non-dimensional solute partition coefficient These variables at the point of morphological instability are commonly subscripted with the symbol (c) to indicate a transition [18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37,38,39,40,41,42]. Comparisons with the MEPR model are made

The MEPR Model
The CUT Model
The LST Model
Comparison with Experiments for the Diffusion Coefficient Prediction
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