Solid oxide electrolysis cells – Interplay between operating conditions, fuel electrode overpotential and degradation

Abstract

With the integration of increased share of energy from renewable, but fluctuating, energy sources there will be an increased demand for large-scale flexible conversion of electrical energy into easily storable chemical fuels. Electrolysis will be a key component in the future of energy conversion and storage solutions. Solid oxide cells (SOC) can provide the most efficient electrolysis technology. Furthermore, solid oxide electrolysis cell (SOEC) technology has improved tremendously in terms of initial performance, long-term durability, and up-scaling of cell and stack sizes; and with respect to commissioning and operation of SOEC plants. Nevertheless, it is evident that further improvement of electrochemical performance and especially long-term durability is crucial for the coming up-scaling and integrated SOEC systems as part of our energy grid. This calls for research within 1) thorough mapping of degradation mechanisms, 2) determination of thresholds for the onset of irreversible degradation processes, 3) safe operating conditions and means to mitigate known degradation processes, etc. However, degradation is not a simple singular property and there is often a puzzling interplay between parameters such as: the chosen electro-catalysts, the manufacturing of cell components, obtained microstructures, the resulting initial electrochemical performance, operating conditions, and the nature and extent of different degradation processes. This work will present11This work has been presented as invited keynote speak at symposium E01.07 as part of the 23rd International Conference on Solid State Ionics, MRS Meeting, Boston (US), July 2022. an overview of the puzzling interplay between initial electrochemical performance and long-term durability. It will then provide examples of multiple complementary characterization techniques applied for the analyses of these features and processes (e.g., SEM, TEM, Raman spectroscopy and electrochemical impedance spectroscopy). Furthermore, strategies to mitigate and/or limit specific degradation processes and insight into data required to establish degradation wise safe operating conditions are discussed. The present work will touch upon multiple performance characteristics and degradation processes: 1) triple-phase-boundaries (TPB) and critical micro/nano-structural parameters of the porous nickel/yttria-stabilized-zirconia (Ni/YSZ) electrode; 2) the perception of electrode overpotential and why this parameter is more important than the set current density or operating cell/stack voltage, 3) the effect of impurities, 4) the interplay between impurities and carbon deposition and 5) the degradation caused by Ni migration and actions to mitigate this degradation process.