Solid-Gas Flow Characteristics of Drilling Bit-Rod Integral Structure

Hongtu Zhang,Le Wei,Banghua Yao,Ouya Zhang

doi:10.1155/2020/8858035

Abstract

Sampling based on negative pressure pneumatic conveying method is an important theory in determining coal bed methane (CBM) content. The coal-gas two-phase flow path is an integrated structure composed of polycrystalline diamond compact (PDC) bit and drilling rod. In this work, CFD-DEM coupling numerical simulation was adopted to study the solid-gas flow characteristics of an integrated structure having PDC bit and gas velocity pipe under different gas velocity and solid mass flow rates. The results showed that the gas phase had a reverse velocity zone at the PDC bit. The reverse velocity zone gradually decreased with increase of gas velocity. In addition, a high-velocity band in drill pipe became apparent for the particle phase; there was an obvious bottom flow characteristic at the PDC bit and an area of the highest layer thickness in the drill pipe. Under the same gas velocity, the location of the area of the highest layer thickness shifted from the drill bit with the increase of solid mass flow rate. Increase in the gas velocity resulted in a rapid increase of the velocity of coal particles, while the bottom flow characteristics of coal particles weakened and the suspension flow gradually appeared. The results of this study are of great significance for optimizing the gas velocity based on negative pressure pneumatic conveying technique.

Highlights

Pneumatic conveying is a common method for transportation of bulk material over long distance in industries such as petrol, agriculture, mining, and chemical due to its efficiency, adaptability, and operability
The CFD-DEM coupled numerical simulation method is applied to the special polycrystalline diamond compact (PDC) drill-drill pipe flow structure. e following conclusions are drawn from the results: (1) For the gas phase, there was a reverse velocity zone at the PDC bit
(2) For the particle phase, at the PDC bit, there was an obvious bottom flow characteristic, and there was an area of the highest layer thickness in the drill rod part

Summary

Introduction

Pneumatic conveying is a common method for transportation of bulk material over long distance in industries such as petrol, agriculture, mining, and chemical due to its efficiency, adaptability, and operability. Experiments can effectively investigate the flow pattern, pressure drop, and particle concentration of pneumatic conveying under different operating parameters, it is difficult to determine the optimal parameters for complex and uneconomical solid-gas flow. Akhshik et al [7, 8] investigated the drilling cuttings flow characteristics in petrol industry under different pipeline rotations by the CFD-DEM coupling method.

CFD-DEM Coupling Simulation

Results and Discussion

Conclusions