Abstract
In this investigation, a new soft magnetic material (iron with 5 wt% aluminum) has been developed using powder metallurgy processing. The microstructure and the magnetic properties of this new P/M alloy have been characterized at both room and elevated temperatures (up to 500°C). The influence of post-sintering (after initial processing) on the porosity and magnetic properties of this material has also been examined. Test results show that the room temperature soft magnetic properties of this alloy are comparable to other commercially available soft magnetic materials such as P/M pure Fe, Fe–Si, Fe–P, etc. Post-sintering at 1316°C resulted in significant grain growth and lower porosity with more rounded pore morphology and improved the magnetic properties. While the magnetic induction of the alloy was essentially constant from room temperature to 500°C, the coercivity of the material decreased significantly at elevated temperature. This new P/M alloy may be a suitable soft magnetic material for high temperature (up to 500°C) applications.
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