Smectite clay waste as an additive for Portland cement

Abstract

This study aims at investigating the possibility of using smectite clay waste, generated during the oil bleaching process as an additive for Portland cement. The smectite clay waste consists of montmorillonite, quartz, anorthite, calcium sulfate, and amorphous phase. For the regeneration of this waste, the extraction with hexane and thermal method were chosen. The results showed that the extraction of smectite clay waste with hexane significantly increased the pozzolanic activity of this waste; however, the extracted additive prolonged the induction period of Portland cement hydration, slowing down initial cement hydration, and reduced the compressive strength of Portland cement samples.The thermal activation method achieves the best results by calcining smectite clay waste at 600 °C. The calcined additive indicated the strong pozzolanic activity. However, this phenomenon is associated with the formation of the amorphous phase by activating the smectite clay with the sulfuric acid rather than the degradation of the clay minerals during the combustion. The calcined smectite clay waste (CSCW) accelerates the hydration of calcium silicates in the second period of the exothermic reaction. The results of the investigation showed that in samples with the CSCW additive proceed the intense pozzolanic reaction, which can be clearly identified after 28 days of hydration. Up to 15 wt% of the Portland cement can be replaced by the smectite clay waste additive calcined at 600 °C without reducing the compressive strength of Portland cement samples.