Sliding wear behavior of planar random zinc-alloy matrix composites

Abstract

The friction and wear behavior of planar random zinc-alloy matrix composites reinforced by discontinuous carbon fibres under dry sliding and lubricated sliding conditions has been investigated using a block-on-ring apparatus. The effects of fibre volume fractions and loads on the sliding wear resistance of the zinc-alloy matrix composites were studied. Experiments were performed within a load range of 50–300 N at a constant sliding velocity of 0.8 m s −1. The composites with different volume fractions of carbon fibres (0–30%) were used as the block specimens, and a medium-carbon steel used as the ring specimen. Increasing the carbon fibre volume fraction significantly decreased the coefficient of friction and wear rates of both the composites and the medium-carbon steel under dry sliding conditions. Under lubricated sliding conditions, however, increasing the carbon fibre volume fraction substantially increased the coefficient of friction, and slightly increased the wear of the medium-carbon steel, while reducing the wear of the composite. Under dry sliding conditions, an increasing load increased not only the wear rates of both the composite and the unreinforced zinc alloy, but also those of their corresponding steel rings. However, the rate of increase of wear with increasing load for both the composite and its corresponding steel ring was much smaller than for the unreinforced zinc alloy and its corresponding steel ring. The coefficient of friction under dry sliding conditions appeared to be constant as load increased within a load range of 50–150 N for both the composite and the unreinforced zinc alloy, but increased at the higher loads. Under any load the coefficient of friction of the composite was lower than half that of the unreinforced zinc alloy under dry sliding conditions.