Sintering-resistant and highly active Au/SBA-15 catalyst for carbon monoxide oxidation

Abstract

The low thermal stability of gold-based catalysts is a significant obstacle to their practical application, especially under demanding conditions, such as those prevailing in automotive exhaust gas converters. In this work, we demonstrate that it is possible to strongly anchor 2–3 nm size gold nanoparticles inside the pores of SBA-15 mesoporous silica. The Au/SBA-15 catalyst showed high thermal stability, even at a temperature of 700–800 °C. The gold was evenly distributed inside the SBA-15 mesopores using the adsorption of the [Au(en)2]Cl3 complex (en = ethylenediamine) in an alkaline environment. Due to the very small size of gold nanoparticles, the obtained catalyst was highly active in low-temperature CO oxidation. The high resistance of Au particles to sintering can be explained by the confinement effect and the strong metal-support interaction, induced during the catalyst precursor decomposition under an oxygen-free atmosphere at 400 °C. The carbonaceous layer, formed from ethylenediamine ligands decomposition, plays an essential role in stabilizing gold nanoparticles inside the SBA-15 pores. We believe that our findings may contribute to solving the problem of carbon monoxide emission during engine start-up.