Simulation of Ni-Based Super-Alloy and Optimizing of Its Mechanical Properties in a Near-Shaped Turbine Blade Part

Abstract

This paper presents simulation of a Ni-based super-alloy during filling of a near-shaped turbine blade part to optimize its mechanical properties. Since geometrical shape of the airfoil is so complicated, a simple near-shaped part was made by plexiglass to water modeling. Condition and parameters of water modeling were obtained from the Procast software simulation. The flow pattern of the transparent systems, recorded by a high speed video camera, was analyzed. Air bubble amounts were quantitatively measured by an image analysis software. Quantified results were used to compare two systems in terms of ability to prevent bubble formation and entrainment. Both water modeling and computer simulating methods indicated that highest turbulences in bottom- and top-poured systems form in first initially pouring times. According to the water modeling results amount of bubble values was 40 and 18 percent for top-poured and bottom-poured systems, respectively. Then the Ni-base super-alloy IN939 is poured by investment casting in bottom- and top-poured systems and compared with each other. The results stated that bottom-poured system had higher mechanical properties compared to top-poured one. Ultimate tensile strength for the former was 820 MPa while for the part which was cast by bottom-poured system it was 850 MPa.