Simulation of metal matrix composite solidification in the presence of cooled fibers

Abstract

Metal matrix composite (MMC) has been well known for its superior material properties compared with traditional composite. A new method is introduced to improve the properties of MMC in the sense that the ends of the reinforcement phase of the composite are allowed to extend out of the mold and cooled by a heat sink in order to promote the rate of heat transfer through the fibers and promote the formation of primary alpha phase around the reinforcement. This paper presents the experimental results obtained from the foundry in the University of Wisconsin-Milwaukee and some numerical simulation results of the solidification process in the cast mold.