Abstract

In the systems of fuel cell (FC) and nuclear safety (NS) components many liners of ultra-high pressure tanks and pipes are directly exposed to hydrogen. Austenitic stainless steels are used as material for FC and NS components because of their high resistance to hydrogen intrusion. It is reported that hydrogen degrades mechanical properties of metals significantly. In the hydrogen-charged specimen of SUS 304, a desired model would be able to capture the mechanisms found in experimental testing like large strain elasticity, rate dependence, amplitude dependence, creep and damage. Thus, a prediction of material failure/fracture, including its behavior at large plastic deformations is of importance. To validate existing failure models, the finite element (FE) simulations are used in terms of dependence on length scale and strain state. Restrictions made the selection limited to, in Abaqus, already existing models. Axisymmetric simulations are performed in Abaqus to verify the material model required in order to capture the necking phenomenon in tensile testing. The elasto-plastic modeling in the FE simulations is directed ultimately to initiation and propagation of tension processes. Furthermore, numerical simulation results using the sub-models of crack-tip meshes are discussed. In our experiments, the tensile test system MTS at a crosshead speed of 1 mm/s are conducted, which enabled accurate monitoring of displacements on the specimen surfaces. When a material reached the limit of its capacity to carry further loading, deformations localize into necking and became highly dependent on the length over which the strain evaluation is performed the length scale.

Highlights

  • In sheet metal forming processes of fuel cell (FC) and nuclear safety (NS) components many liners of ultra-high pressure tanks and pipes are directly exposed to hydrogen

  • The required conditions for a problem to be axisymmetric are as follows: i) The domain problem must possess an axis of symmetry, which is conventionally taken as the z axis; that is, the domain is geometrically a solid of revolution. ii) The boundary conditions are symmetric about the axis of revolution; all boundary conditions are independent of the circumferential coordinate θ. iii) All loading conditions are symmetric about the axis of revolution; they are independent of the circumferential coordinate

  • In the hydrogen-charged specimen of SUS 304, a desired model would be able to capture the mechanisms found in experimental testing like large strain elasticity, rate dependence, amplitude dependence, creep and damage

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Summary

Introduction

In sheet metal forming processes of fuel cell (FC) and nuclear safety (NS) components many liners of ultra-high pressure tanks and pipes are directly exposed to hydrogen. There have been many studies on fracture and ductility of steels in hydrogen environment under static stress. It is known that reduction of area is intensively reduced in stainless steels subjected to tensile stress in high-pressure hydrogen environment [1]. This is presumed to arise from crack nucleation on the specimen surface by tensile stress and embrittlement at the crack tip [1, 2]. Austenitic stainless steels will be used for materials of FC and NS components because of their high resistance to hydrogen intrusion. There have been few systematic studies on effects of hydrogen on fatigue strength in stainless steels. The objective of the present study is to clarify the influences of hydrogen on crack growth and loss of ductility

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