Abstract

Heterogeneous integration of materials pave a new way for the development of the microsystem with miniaturization and complex functionalities. Two types of hybrid silicon on insulator (SOI) structures, i.e., Si (100)-on-Si (111) and Si (111)-on-Si (100), were prepared by the smart-cut technique, which is consist of ion-slicing and wafer bonding. The precise calculation of the lattice strain of the transferred films without the epitaxial matching relationship to the substrate was demonstrated based on X-ray diffraction (XRD) measurements. The XRD and Raman measurement results suggest that the transferred films possess single crystalline quality. With a chemical mechanical polishing (CMP) process, the surface roughness of the transferred thin films can be reduced from 5.57 nm to 0.30 nm. The 4-inch GaN thin film epitaxially grown on the as-prepared hybrid SOI of Si (111)-on-Si (100) by metalorganic chemical vapor deposition (MOCVD) is of improved quality with a full width at half maximum (FWHM) of 672.54 arcsec extracted from the XRD rocking curve and small surface roughness of 0.40 nm. The wafer-scale GaN on Si (111)-on-Si (100) can serve as a potential platform for the one chip integration of GaN-based high electron mobility transistors (HEMT) or photonics with the Si (100)-based complementary metal oxide semiconductor (CMOS).

Highlights

  • The technology node of semiconductor technology process has been reduced to 5 nm, and the Moore’s law is approaching the physical limit.[1]

  • The full width at half maximum (FWHM) for the as-transferred Si (100) film after annealing at 550 ◦C is about 83.84 arcsec in comparison to the 19.08 arcsec of the virgin wafer

  • This is in agreement with the results reported in Ref. 36, in which the FWHM of silicon on insulator (SOI) is 80 arcsec while the Si substrate possess a FWHM of 9 arcsec

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Summary

Introduction

The technology node of semiconductor technology process has been reduced to 5 nm, and the Moore’s law is approaching the physical limit.[1]. The obtained thin film material has a good single crystalline quality since it is cut from a single crystalline wafer. This process has been successfully applied in the commercialization of SOI wafer production.[17] The ordinary SOI, which is normally in the configuration of Si (100)/SiO2/Si (100) with the same Si orientation, has been widely used.[18] With the advent of the internet of things and the era of 5G, hybrid SOI composed of different Si orientations are attracting more and more attention in recent years.[19,20] Hybrid SOI can serve as the platforms for heterogeneous epitaxial growth

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