Abstract

The cryogenic process is used to drill 400 μm thick silicon wafers. It is first studied on single side masked substrates. Holes of 14 μm in diameter are 210 μm deep after 30 min, representing an average etch rate as high as 7 μm min −1. This process enables the drilling of holes of 12 μm in diameter within 1 h 06 min. We investigate the effect of the substrate temperature and show that the process is very sensitive to this parameter. It is the main issue in cryo-etching. We use a recent cryogenic chuck with a good temperature uniformity. This last point was characterized using a new method we developed. It is based on the dependencies of columnar microstructures dimensions on the temperature. We have shown that the maximum temperature variation is less than 2 °C on the cryogenic chuck.

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