Shakedown During Fatigue of Residual Stresses Introduced by Different Mechanical Surface Treatments

Abstract

A layer of compressive residual stress extending from the surface of a component can help to extend fatigue life, but it must remain stable during applied service loading. Metal shot and glass bead peening are traditionally used; introducing a shallow (100–300μm) layer of compressive residual stress and a highly cold worked surface. Laser peening and deep rolling are capable of introducing much deeper compressive residual stresses combined with lower levels of cold work. In this paper we report on the level of shakedown of residual stress brought about by constant strain amplitude fatigue. Glass and metal shot peened, laser peened and deep rolled Ti-6Al-4V samples have been studied. The residual stress profiles as a function of depth have been measured using neutron diffraction, laboratory x-ray diffraction and a hybrid hole-drilling/laboratory x-ray diffraction method. The magnitude and depth of cold work determined for each of the treatment methods. The extent of subsequent residual stress shakedown under different strain amplitudes and load ratios, in deep rolled, glass bead and metal shot peened samples is also assessed.