Separation of oil/water emulsions by microbubble air flotation

Abstract

Oil/water emulsions are one of the major threats to environment nowadays, occurs at many stages in the production and treatment of crude oil. The oil recovery process adopted will depend on how the oil is present in the water stream. Oil can be found as free oil, as an unstable oil/water emulsion and also as a highly stable oil/water emulsion. The current study was dedicated to the application of microbubble air flotation process for the removal of such oily emulsions for its characters of cost-effective, simple structure, high efficiency and no secondary pollution. The influence of several key parameters on the process removal efficiency was examined, namely, initial oil concentration, pH value of the emulsion, and the effect of adding sodium chloride. The effect of bubble size on the performance of the separation process and its impact on removal efficiency was also investigated. The results demonstrated that removal efficiency obtained by using microbubbles flotation was higher by factor of 1.72 in comparison with that achieved with fine bubbles. The removal efficiency of oil droplets was increased with the increasing of flotation time and initial oil concentration. The removal efficiency reached up 60.68% under alkaline conditions (pH≈9), and it increased to around 75% by decreasing the emulsion acidity to around (pH≈3). The addition of sodium chloride has a significant influence to the efficiency of the flotation process. The efficiency could be reached to about 84% by adding 1 gL−1 of NaCl to the emulsion. While increasing the NaCl concentration to 9 gL−1 resulted in reduction in removal efficiency to around 80%.