Abstract

There is general agreement that the fatigue life of high strength aluminum alloys is reduced in humid environment. However, there are also data supporting the theory that humidity plays an insignificant role in the reduction of the fatigue life of aluminum alloy 2024-T351. In this study we examined the effects of stress level and water vapor density on the fatigue life of aluminum alloy 2024-T351 using scanning electron microscope (SEM). SEM evidence of the deleterious effect of humid air on the fatigue life of specimens cycled at intermediate stress level was presented. Discrepancies between this study and others were explained.Commercial aluminum alloy 2024-T35l (4.40Cu-1.45Mg-0.70Mn-0.23 Fe-0.15Si-0.13Zn) extruded bars were fatigue tested in reversed bending. The cycling was conducted in an environmentally controlled chamber. Ten specimens were machined for each fatigue stress level of 248, 276, 290, 317 and 359 MPa. Five specimens fran each stress level were cycled in desicated air at a relative humidity less than 45%.

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