Self-forming Na3P/Na2O interphase on a novel biphasic Na3Zr2Si2PO12/Na3PO4 solid electrolyte for long-cycling solid-state Na-metal batteries

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A novel biphasic Na3Zr2Si2PO12/Na3PO4 solid electrolyte is proposed to effectively address critical anode interface challenges for solid-state Na-metal batteries (SSSMBs). The Na3PO4 phase, at an optimal composition of ∼20 mol%, transforms the interface chemistry throughout the NZSP electrolyte, which results in dense electrolytes with high Young's modulus, rapid ion transport (6.2 × 10−4 S cm-1) at low activation barrier (0.19 eV), negligible electronic conductivity, and excellent sodiophilicity. The AIMD/DFT calculations and XPS analysis reveal a self-formed, (electro)chemically stable mixed Na+/electron-conducting interphase, comprising Na3P and Na2O, at the Na anode interface. The interphase not only homogenizes the Na+ flux distribution and accelerates the interfacial charge transport, but prevents continuous interfacial reactions, thereby stabilizing the anode interface against dendrite formation. Benefiting from the low-impedance, dendrite-free anode interface, Na symmetric cells demonstrate a low interface resistance of 12.7 Ω cm2 and exceptional cyclability of 3000 h. Additionally, full cells with Na3V2(PO4)3 cathodes achieve 93 % capacity retention after 550 cycles at 0.5 C. This research comprehensively elucidates and leverages the critical advantages of Na3PO4 in enhancing the bulk and interface properties of Na3Zr2Si2PO12 solid electrolytes. The design strategy of biphasic solid electrolytes presented here offers new insights into the developing high-performance solid electrolytes for advanced SSSMBs.