Abstract

Condition based maintenance (CBM) needs data acquired during healthy and faulty conditions to develop intelligent system for fault diagnosis. However, fault injection is not allowed/possible in a highly expensive components of complex/critical systems to collect fault condition data. Therefore, proto-type/small working models are used to conduct experiments for abnormal/fault conditions, to obtain and scale the intelligence of the system for effective health monitoring of complex system. This methodology is referred as scalable fault models. For proof of concept, in this work, we considered two different capacity synchronous generators with rating of 3 kVA and 5 kVA to emulate the behavior of prototype/small working model and complex system respectively, for scalable fault models. We explored feature mapping and transformation techniques to achieve effective scalability.From the preliminary experiments, it is observed that the baseline system performance deteriorated due to the changes in the system (capacity) and its characteristics with load changes.We therefore, expressed the input features in terms of load and system independent manner, to make the features less dependent on load and system variations. We explored localityconstrained linear coding (LLC) to express the features load/system independently. It is observed that experimenting LLC with the backend support vector machine (SVM) classifier gave the best fault classification performance for linear kernel, suggesting that the faults are linearly separable in the new feature space.Since the LLC mapped feature space is linearly separable, we then explored linear feature transformation technique, nuisance attribute projection (NAP) on the LLC mapped feature space to further minimize the load/system specific variations. We observed that LLC-NAP improved the overall accuracy and sensitivity of the classifier significantly. We also noted that the performance of NAP was limited in the original feature space since the feature space (NAP without LLC) is nonlinear with load/system variations.

Highlights

  • Over the past few years, condition based maintenance (CBM) strategy is preferred over preventive maintenance approach in most of the industries due to its reduced down time and maintenance cost, and increased reliability of the machines (Jardine, Lin, & Banjevic, 2006)

  • We developed scalable fault models for fault diagnosis of the synchronous generator using two different capacity, 3 kVA and 5 kVA synchronous generators

  • First we develop the baseline system for scalable fault models using support vector machine (SVM) classifier

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Summary

INTRODUCTION

Over the past few years, condition based maintenance (CBM) strategy is preferred over preventive maintenance approach in most of the industries due to its reduced down time and maintenance cost, and increased reliability of the machines (Jardine, Lin, & Banjevic, 2006). INTERNATIONAL JOURNAL OF PROGNOSTICS AND HEALTH MANAGEMENT difficult if not impossible (Narasimhan, Roychoudhury, Balaban, & Saxena, 2010) To overcome this problem, prototype models were used, where fault injection is possible to learn the system intelligence/knowledge and scale the intelligence, to health monitoring of the complex (actual) system without conducting experiments for fault conditions (Oh et al, 2014). Oh et al suggested that the data from the simulator could be used for developing an intelligent fault diagnosis system to monitor the actual wind turbine (Oh et al, 2014). It was suggested that expressing the input features in terms of load independent manner using locality constrained linear coding (LLC) helps improve the fault classification performance of load independent system dependent fault diagnosis (Gopinath, Kumar, Vishnuprasad, & Ramachandran, 2015).

EXPERIMENTAL SETUP AND FEATURE EXTRACTION
METHODOLOGY
EXPERIMENTS AND RESULTS
Scalable fault models using SVM
Scalable fault models using LLC-NAP
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