Abstract

This Safety Analysis Report for Packaging (SARP) satisfies the request of the US Department of Energy for a formal safety analysis of the shipping container identified as USA/9507/BLF, also called AL-M1, configuration 5. This report makes available to all potential users the technical information and the limits pertinent to the construction and use of the shipping containers. It includes discussions of structural integrity, thermal resistance, radiation shielding and radiological safety, nuclear criticality safety, and quality control. A complete physical and technical description of the package is presented. The package consists of an inner container centered within an insulated steel drum. The configuration-5 package contains tritiated water held on sorbent material. There are two other AL-M1 packages, designated configurations 1 and 3. These use the same insulated outer drum, but licensing of these containers will not be addressed in this SARP. Design and development considerations, the tests and evaluations required to prove the ability of the container to withstand normal transportation conditions, and the sequence of four hypothetical accident conditions (free drop, puncture, thermal, and water immersion) are discussed. Tables, graphs, dimensional sketches, photographs, technical references, loading and shipping procedures, Monsanto Research Corporation-Mound experience in using the containers, and a copy of the DOE/OSD/ALO Certificate of Compliance are included.

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