Rotor pole and stator tooth shaping in FSPM machines for torque performance optimization

Abstract

Purpose This study aims to obtain the minimum torque ripple at the maximum average torque for Flux-switching permanent magnet (FSPM) machines. Design/methodology/approach This paper is about torque performance optimization of the FSPM machines. To achieve that, finite element analysis and genetic algorithm (GA) are used. Five different designs are simulated, optimized and compared on their air gap flux density, back electromotive force, cogging torque, average torque, torque density and torque ripple. Findings After the thousands of iterations, its proved that all proposed shaping techniques have potential for reducing torque ripple and cogging torque, with slightly reduced average torque. The best design is the joint stator and rotor shaping, Design V, which results in the lowest torque ripple and cogging torque. The techniques should be applicable to FSPMs with other stator slot/rotor pole number combinations. Originality/value In this paper, rotor pole shaping by notching, chamfering and generic shaping, stator tooth shaping and joint shaping techniques are investigated for 12 s/10p FSPM machines. Rotor and stator flanks are optimized separately and jointly, by using finite element analysis and GA for optimization to achieve maximum average torque and minimum torque ripple. Five different design is implemented and compared, respectively.