Risk assessment of hydrogen leakage and explosion in a liquid hydrogen facility using computational analysis

Abstract

In this study, the dispersion and explosion of liquid hydrogen (LH2) in leakage accidents are investigated using the Flame Accelerator Simulator (FLACS) code. The study focus was a liquid hydrogen research facility in Gimhae, South Korea. Simulations were conducted under various conditions by varying the mass flow rates (0.61 and 0.3 kg/s), directions (lateral in areas with minimal structures, lateral towards a tube trailer truck, and downward), and durations (90 and 180 s) of leakage. The results indicated that higher leakage mass flow rates produce a larger flammable cloud volume (FCV), resulting in higher maximum overpressures than that caused by lower flow rates. Downward leakage generally resulted in a larger FCV and higher overpressure than lateral leakage. The explosion characteristics were also influenced by geometry of LH2 facility, including the presence of structures in the leakage path. Contrastingly, leakage duration had a minimal effect on the maximum overpressure because an increased duration causes a greater dilution of hydrogen, only slightly expanding the FCV. According to the overpressure–impulse diagram, higher leakage flow rates cause severe health risks, approaching thresholds for lung rupture and 100% fatality. Contrary to the minor damages caused by lower leakage flow rates. High flow rates, particularly with downward leaks, can cause significant structural damage in brick buildings, potentially leading to partial demolition.