Review of near-infrared spectroscopy as a process analytical technology for real-time product monitoring in dairy processing

Abstract

Real-time process/product monitoring can be achieved using suitable process analytical technologies (PAT) to improve process efficiencies and product quality. In the dairy industry, near infrared (NIR) spectroscopy has been utilised as a laboratory analytical method (off-line) for compositional analysis of dairy products since the 1970s. Recent advances in NIR technology and instrumentation have widened its applications from a bench-top analytical instrument to a promising PAT tool for on-line and in-line implementation. This review focuses on the use of NIR technology for real-time monitoring of dairy products, by briefly outlining the measurement principle, NIR instrument configurations, in-line sampling methods, calibration models development, some practical considerations for process installation, and current state of the art in on-line and in-line NIR applications (2012 to date) for continuous process monitoring in the production of dairy products. The challenges and additional resources required to improve production efficiencies using NIR spectroscopy are also discussed.